With ISO9001, TS16949, and ISO13485 certifications and extensive CAE/CAD/CAM resources, JH China is well positioned to develop high quality, cost effective cold forging solutions for your requirements. Suited for higher quantity manufacturing, progressive cold forging offers significant savings in time and product cost by eliminating expensive secondary finishing processes.
TABLE OF COST TRADOFFS
JinHong can accomplished superior tolerances through their expertise in manufacturing and their tooling capabilities. Tolerances include: Flatness to .01 mm; Diameter to .05 mm; Hole to .03 mm; and Roundness to .2 mm[/vc_column_text][/vc_column][vc_column width=”1/3″ el_class=”normal-list”][vc_column_text]Customer Service in Anaheim California:
- Quality Control
- Freight Logistics
- Engineering Support
- China Communication
- China Factory Audit Support
- Domestic Accounting Transactions
- Warehousing
- Shipping and Receiving
| Previous Method | Progressive Cold Forging | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Part Img | Method | Tool Cost | Tooling Lead Time | Piece Price | Tool Cost | Tooling Lead Time | Piece Price | Tool Difference (Higher) | Piece Difference (Lower) | Tool Invest Quantity Crossover | Total Savings at 100K | Total Savings at 500K |
 |
Stamping + Machining | $3,000 | 4 weeks | $0.37 | $4,800 | 4 weeks | $0.17 | 60% | 54% | 9,000 | $18,200 | $98,200 |
 |
Die Casting + Machining | $1,800 | 4 weeks | $0.13 | $3,200 | 4 weeks | $0.04 | 78% | 67% | 16,217 | $7,233 | $41,765 |
 |
Machining | $360 | 2 weeks | $0.39 | $8,600 | 4 weeks | $0.21 | 2291% | 47% | 45,094 | $10,033 | $83,127 |
|
Die Casting + Polishing | $2,200 | 4 weeks | $0.15 | $5,000 | 4 weeks | $0.05 | 127% | 70% | 26,800 | $7,648 | $49,438 |
 |
Fine Blanking | $24,500 | 8 weeks | $0.51 | $25,000 | 8 weeks | $0.40 | 2% | 21% | 4,633 | $10,291 | $53,457 |
 |
Die Casting + Machining | $8,600 | 4 weeks | $0.47 | $36,000 | 8 weeks | $0.26 | 319% | 46% | 125,283 | $(5,529) | $81,953 |
 |
Die Casting + Machining | $4,600 | 4 weeks | $0.36 | $18,700 | 8 weeks | $0.24 | 307% | 34% | 115,288 | $(1,870) | $47,051 |
Process Notes
Progressive Cold Forging can be done using Steel, Stainless Steel, Aluminum, and Copper.
Progressive Cold Forging can be done using Steel, Stainless Steel, Aluminum, and Copper. Progressive Cold Forging tool life up to 10 million pieces. Progressive Cold Forging tolerances .05 mm.[/vc_column_text][/vc_column][/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1507607306931{padding-top: 30px !important;padding-bottom: 30px !important;background-color: #cad2de !important;}”][vc_column width=”1/3″][vc_single_image image=”5728″ img_size=”medium” add_caption=”yes” alignment=”center” style=”vc_box_border” onclick=”link_image” css_animation=”zoomIn”][/vc_column][vc_column width=”1/3″][vc_single_image image=”5729″ img_size=”medium” add_caption=”yes” alignment=”center” style=”vc_box_border” onclick=”link_image” css_animation=”zoomIn”][/vc_column][vc_column width=”1/3″][vc_single_image image=”5730″ img_size=”medium” add_caption=”yes” alignment=”center” style=”vc_box_border” onclick=”link_image” css_animation=”zoomIn”][/vc_column][/vc_row]